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How do I remove the exhaust from my 1500cc Volkswagen aircooled engine?
its all one piece and its shaped sort of like a U around the heads. I dont plan on reusing it but I cant cut it because its too hard to get to with a saw. and the riser part blocks the studs so I cant use an extractor
If the nuts holding it onto the engine are badly corroded or the heads rounded, then I would suggest that the job is best done by dropping the engine. It is unusual to find that the J-Pipes are all one piece. Generally they are flared and fit over one another.
If it is all in one piece, then it looks like it was fitted with the engine out of the car - put in place without the studs and then studs were screwed in as if they were bolts.
If I were you, I definitely would drop the engine, it will be quicker in the long run, rather than battle to get a corroded exhaust system off. You will be able to cut the pipes easily once the engine is out of the car. Will also save yourself the agony of skinned knuckles and much frustration.
May I suggest that you also get a Repair Manual for the car - it will help you to see how pipes were (or should have been) originally fitted.
A reasonable one can be downloaded free from any of these sites (when I last looked)
http://www.ebookee.com/VW-Beetle-amp-Karmann-repair-manual_117680.html
or
http://www.ebookee.com/Haynes-Volkswagen-Beetle-amp-Karman-Ghia-1954-1979_76172.html
or
http://www.ebookee.com/How-to-restore-a-Volkswagen-Beetle_118158.html


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